Coil Winder ARM Controller MKII

We have been asked numerous times over the years if we could supply our Coil Winder ARM Controller MKII for people wanting to either build their own Coil Winding Machine or retro-fit a existing machine.
Well now we can !
The controller comes with free software and firmware updates for life and more information on the I/O’s can be found on the
ARM Controller MKII Page.

Also we will be supplying our Aluminium enclosure to house the controller board if needed. This will have all the side panels milled out to suit the I/O connectors and external ports.

Below is a picture of the controller and box attached to our 200mm Coil Winder.

For existing Customers that already have one of our Coil Winding Machines, we can offer a reduced Trade in price on their own old controller. Please contact us for more information.

The Pulse Train Hat

The Pulse Train hat is a motion controller for Raspberry Pi computer, or can be used stand alone with other boards such as the Arduino range.
We have setup a dedicated support site which can be found at http://www.pthat.com

 

GRBL  Breakout Board / Shield

This Grbl breakout shield is for the Arduino UNO R3

Grbl is a free, open source, high performance software for controlling the motion of machines that move, that make things, or that make things move, and will run on a straight Arduino. If the maker movement was an industry, Grbl would be the industry standard.

Most open source 3D printers have Grbl in their hearts. It has been adapted for use in hundreds of projects including laser cutters, automatic hand writers, hole drillers, graffiti painters and oddball drawing machines. Due to its performance, simplicity and frugal hardware requirements Grbl has grown into a little open source phenomenon.

Full information and code can be found at https://github.com/gnea/grbl/wiki

As you can see the code will run on a low cost Arduino Uno R3 board and you can see the pin outs below.

This is great but can be a bit fiddly when trying to connect up Stepper motors, limit switches etc. So we decided to design a Breakout Board for it and make it available as a DIY solder up kit.

We have brought out the all the pins through buffer chips which are open collector outputs and also we have added a optocoupler  IC for each limit switch. This allows higher voltage inductive sensors to be used, as well as micro switches.

 

Below shows a typical setup with three stepper motors/drivers connected and 12V inductive limit switches. You have to also supply 12-24v in.

Below shows a typical setup with three stepper motors/drivers connected and Micro Switches on the Limit Switches. You have to link 5 Volts over into the 12-24V in.

Find below some example wiring for different stepper drivers.

 

 

 

Also you can bring out the pins from the GRBL breakout board and interface to an existing CNC Machine controller box that uses a DB25 style breakout board. You will probably already have the Limit Switches wired in to the breakout with level conversions already done. If this is the case then Link 5 volts into the 12-24 Volts in line to power the on-board optocouplers.

Here is a video showing the breakout board connected to an existing CNC Machine.

Grbl Breakout Kit for self assembly.

We are supplying the break board in kit form which can be easily assembled and soldered up. For this reason we have supplied it with all through hole components and no surface mount parts.

You can Purchase via our online shop.

Here is a picture of the kit and PCB.

When assembling, check that components are the correct way around.

Top of PCB.

Bottom of PCB

 

Programming UNO R3 with GRBL Firmware

There are a few different ways to program the Uno R3 and if you want to get up and running quickly then simply download the latest .HEX code from https://github.com/gnea/grbl/releases and use Xloader to program it up. Xloader can be downloaded from here http://russemotto.com/xloader/

Grbl comes with an array of options that be configured over the serial port and also the source code is available with other options that can be configured, compiled and then programmed. Check out the official Wiki for more info, as no point repeating it on this page. https://github.com/gnea/grbl/wiki

 

Configuring Grbl to suit your machine.

There are a few settings you need to configure after programming grbl into your controller, these include bed max travel, feed rates, steps/mm etc etc.
Again check out the grbl Wiki https://github.com/gnea/grbl/wiki for full details.

You can do these manually by communicating with grbl using a terminal emulator such as HyperTerminal or there are various applications around for different platforms.

For Windows 10 we have knocked up a quick application that can be downloaded from the Windows App Store.
It allows you to connect to your controlling and read out the configuration. You can then alter the values to suit your machine and write them back in.
Also it allows other commands to be sent and the reply to be displayed in the Read Data box.
You can send test Gcode commands and request status to see the results.

Download from the Windows App Store

Software for sending Gcode to Grbl.

You are spoilt for choice when it comes to software to send Gcode to Grbl and your best place is to google it.

I personally like Candle that can be downloaded here https://github.com/Denvi/Candle

 

More to come ………….